Hydrogenators / High Pressure Autoclaves with or without Gas Re-circulation Agitator

Hydrogenators / High Pressure Autoclaves with or without Gas Re-circulation Agitator About

Hydrogenators / High Pressure Autoclaves

With or Without Gas Re-circulation Agitator

At Ascent Machineries & Engineering Services, we specialize in the design and manufacturing of Hydrogenators and High-Pressure Autoclaves for catalytic hydrogenation and other high-pressure chemical reactions. Engineered for precision and safety, these reactors are ideal for pharmaceutical, chemical, petrochemical, and research industries.

Whether with or without gas re-circulation agitators, our systems provide optimal mass transfer, efficient gas-liquid contact, and safe handling of pressurized gases under demanding reaction conditions.

Key Features

• High Pressure & Temperature Capability
  Designed to withstand working pressures up to 100 bar (customizable up to 300 bar) and temperatures up to 350C.

• Optional Gas Re-circulation Agitator
  Enhances mixing and gas distribution within the reactor for efficient hydrogenation.

• Precise Control System
  PLC/SCADA based automation for real-time monitoring and process control.

• Superior Build Quality
  Constructed with SS316 / SS316L / Hastelloy or other special alloys for corrosion resistance and long-term durability.

• Safety-First Design
  Includes pressure relief valves, rupture discs, flame arrestors, and interlocks for secure operation.

• Efficient Heat Transfer
  External or internal heating/cooling jackets for precise temperature regulation.

Applications

• Pharmaceutical Industry Hydrogenation of intermediates and APIs

• Chemical Processing Reactions involving gaseous reactants under high pressure

• Dye & Pigment Manufacturing High-pressure colorant synthesis

• Food Additives Hydrogenation in flavor and preservative processing

• Research & Development Pilot-scale testing of high-pressure reactions

Engineered for Precision & Safety

Our autoclaves incorporate advanced features such as pressure safety valves, rupture discs, over-temperature protection, and fully traceable quality control systems. Stainless steel or Hastelloy constriction guarantees corrosion resistance, while state-of-the-art sealing options ensure leak-proof operation throughout high-pressure processes.


Customizable to Your Application

Designed to accommodate a wide capacity range-1 L to 500 L or more-our autoclaves are highly configurable. Select the agitator type, control interface (PID/PLC, optional touch screen HMI), and accessories like sight glasses, jackets, and internal coils to suit your lab or industrial process requirements.


Comprehensive Service & Documentation

Each unit is delivered with a user manual, IQ/OQ documentation, calibration certificates, as well as field and site acceptance test protocols. Our support includes on-site installation, commissioning, and operator training, ensuring seamless integration into your workflow.